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When your designs exceed the limits of traditional machining, Carpenter Technology delivers. We combine our world-leading material science with advanced Additive Manufacturing and precision processing to produce complex, high-performance parts. From concept to finished component, we mitigate risk and accelerate your time-to-market.

Moving from raw alloy to a finished energy component requires more than just machinery—it requires deep metallurgical expertise. Carpenter Technology partners with energy OEMs to optimize part designs for Additive Manufacturing, ensuring that every manufactured part meets the same rigorous standards as our legendary wrought materials.
From metal powder production to finished, qualified parts.
Internal cooling channels and lightweighting not possible with CNC.
A secure, domestic supply chain for mission-critical energy assets.
Utilizing Laser Powder Bed Fusion (LPBF) and Electron Beam Melting (EBM) to create high-performance, near-net-shape parts.
Rigorous control of chemical purity and particle size distribution to ensure part-to-part consistency.
Full-service Heat Treatment, Hot Isostatic Pressing (HIP), and precision finishing to meet exacting tolerances.
Accelerate development cycles with rapid iterations followed by scalable, high-volume production.

Post-processing techniques designed to ensure AM parts match or exceed wrought mechanical properties.
Design complex internal geometries for heat exchangers and fuel nozzles to maximize thermal efficiency.
Reduce assembly risk by consolidating multiple sub-components into a single, high-strength manufactured part.
We use our own premium powders (Micro-Melt®) to ensure zero cross-contamination and superior part density.
We apply 135+ years of metallurgical data to every part we print or process.
Partner with us for end-to-end production of components created with electron beam and laser powder bed fusion in our AS9100-certified facilities.
High-yield strength and creep-rupture properties in a weldable, printable format.
Martensitic precipitation-hardenable alloy offering high strength and hardness for AM parts.
Austenitic stainless with excellent corrosion resistance and creep strength.
From turbine nozzles to subsea valves, we provide the metallurgical foundation and processing expertise to deliver "flight-critical" levels of quality to the energy grid.
Non-magnetic alloy exhibiting extreme wear, strength, and corrosion resistance.
Fully heat-treatable workhorse alloy offering high strength with lightweight properties.
What are the advantages of Additive Manufacturing for energy components?
How does Carpenter Technology ensure the quality of 3D-printed parts?
Can 3D-printed parts handle high-temperature turbine environments?
Do you provide design support for part consolidation?